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Robotic station for nailing transport pallets

A perfect example of production automation is a station for assembling transport pallets using a robot. The station consists of a 6-axis robot that is equipped with:

  • 4 industrial nailers,
  • 2 modular stations with inclined tables to facilitate loading of elements into molds
  • Rotary table,
  • simple ergonomic forms,
  • gripper for pulling out finished pallets 
  • chain conveyor for evacuation of finished products,

Automation and robotization of industry are an important aspect of business. Carefully designed machines speed up production. Thanks to modern devices, work becomes much easier, more efficient and safer. This is an investment that will definitely pay off. If you haven't been interested in this topic yet

The pallet nailing station  consists of four parts. Of course, the most important of them is the YASKAWA industrial robot itself. However, the set also includes a turntable, a roller conveyor and a gripper.

The rotary table is divided into 2 parts. Each part has a form on which - on one side the operator places cubes and stringer boards, the other part allows the entire pallet to be placed. On the form, you can adjust the distances between the boards, cubes, the arrangement of the stringers and the geometry of the cubes. It is also possible to use a dedicated mold for a specific type of pallet and quickly replace it.

During work, the operator selects the pallet type on the panel and then modifies the dimensions of the entire material and the geometry of individual elements. Thanks to the graphical interface, operators can easily design new pallet nailing patterns.

Benefits of implementing a robotic workstation on the example of assembling a EURO pallet. By using robots in the process, efficiency can increase several times without the need to increase employment.

Advantages of a robotic station:

  • Precise nailing according to the prepared program - eliminating errors and corrective actions.
  • Streamlined production: elimination of manual operation of nailers -  allows workers to focus on efficient assembly.
  • Reduced production cycle time: the robot works with constant, unchanging efficiency throughout the day, which guarantees high process efficiency.
  • Versatility: The system can handle pallets of  various types and dimensions 
  • Easy programming: our system allows you to quickly prepare a new program, just show the robot where to nail!
  • Possibility of serial production and small batches: easy change of templates (forms) at the robotic station guarantees quick adjustment of the station to current production needs

 

Robotization and automation are:

  • chance to make a profit,
  • short rate of return,
  • employment optimization,
  • a way to combat the lack of qualified workers,
  • a way to increase the margin on furniture

 

Chance to make a profit, short rate of return, employment optimization, a way to combat the lack of qualified workers, a way to increase the margin on furniture

Robotization and automation are an investment in the future. Its effects are visible in a short period of time, and the benefits of implementing such solutions bring tangible results for companies from various industries. See for yourself that it is worth investing your savings in this area. Discover new possibilities, learn how to make your production more effective. Choose economical solutions. Connect your future with NC-R ADVANCED ROBOTICS. Expand your business in line with the latest trends and technologies.

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We invite you to check out other projects for robotic stations on our website. 

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